Description: ***This is NOT a printed manual.***PDF(s) on USB drive Service Manual - TM2308 - 582 Pages PDF version is printable and can Zoom with great detailCan be viewed on PC, Mac and Smartphones. Contents:AAttachmentsComponent Location38C Deck38C Deck SN -020000 .47638C Deck SN 020001-. 480Idlers and Sheaves SN -020000 .477Idlers and Sheaves SN 020001- .481Shields SN -020000 .479Shields SN 020001-. 48338C, 42C and 42M DecksSpindle - Cross Section MY10- .499Spindle - Cross Section To MY09 .49842C Deck42C Deck SN -020000 .48442C Deck SN 020001-. 488Idlers and Sheaves SN -020000 .486Idlers and Sheaves SN 020001- .489Shields SN -020000 .485Shields SN 020001-. 49142M Deck.492Idlers and Sheaves SN -85000 .493Idlers and Sheaves SN 85001- .495Shields.49748CIdlersDeckandSheaves SN -85000 .502Idlers and Sheaves SN 85001- .505Shields SN -85000 .504Shields SN 85001-. 507Spindle - Cross Section.51648C Single BeltDeck.512Idlers and Sheaves .513Shields.51554CIdlersDeckand.501Sheaves SN -85000 .502Idlers and Sheaves SN 85001- .509Shields SN -85000 .504Shields SN 85001-. 511Spindle - Cross Section.516Deck LiftAssembly.471Deck Lift Components .472DiagnosticsMower Deck Troubleshooting Chart.518Mower Drive Check .517Repair.523Balancing Blades .540Blade Removal and Installation .539Height Adjuster Removal and Installation . . . 549Installing Mower 38 in. - SN -020000 .524Installing Mower 38 in. - SN 020001-. 526Installing Mower 42 in.529Installing Mower 48 in. Single Belt.532Installing Mower 48 in. Two Belt.535Installing Mower 54 in. Two Belt.535Lift Linkage Removal and InstallationManual.548Lift Lock Handle Removal and Installation .. . .550Lift Pedal Removal and Installation .549Removing Mower 38 in. - SN -020000 .523Removing Mower 38 in. - SN 020001-.525Removing Mower 42 in.527Removing Mower 48 in. Single Belt.531Removing Mower 48 in. Two Belt .533Removing Mower 54 in. Two Belt .533Removing and Installing Machine Shields .. . .537Replacing 48C Single Drive Belt .545Replacing Mower Drive Belt 38CSN-020000 .541SN 020001-.541Replacing Mower Drive Belt 42 in.542Replacing Mower Drive Belt 42M.542Replacing Primary Mower Drive Belt 48C . . . .544Replacing Primary Mower Drive Belt 54C . . . .544Replacing Secondary Mower Drive Belt 48C . .544Replacing Secondary Mower Drive Belt 54C . .544SharpeningBlades.540Spindles Disassembly38 and 42 Inch Deck.54648 and 54 Inch Deck.547Tests and Adjustments.519Adjusting Mower Deck Wheels .522Checking Mower Deck Leveling.519Avoid InjuryBRotating Blades and Shafts .3BatteryChargeLoadTest.345BrakeTest .343Cross Shaft Removal & Installation .402Pedal and Cross ShaftRemoval & Installation.402BrakesBrake Switch Test .356System OperationHydrostatic PowerTrain.381CCaliforniaCapacities,PropositionSpecifications.55965 Warning .3Choke AdjustmentKawasaki Engine (FH661V, FH721V) .109Component LocationAttachments38C Deck38C Deck SN -020000 .47638C Deck SN 020001-.480Idlers and Sheaves SN-020000 .477Idlers and Sheaves SN 020001- .481Shields SN -020000 .479Shields SN 020001-. 48338C, 42C and 42M DecksSpindle - Cross Section MY10- .499Spindle - Cross Section To MY09 .49842C DeckIdlers and Sheaves SN -020000 .486Idlers and Sheaves SN 020001- .489SN -020000 .484SN 020001- .488Shields SN -020000 .485Shields SN 020001-. 49142M Deck.492Idlers and Sheaves SN -85000 .493Idlers and Sheaves SN 85001- .495Shields.49748CDeck.500Idlers and Sheaves SN -85000 .502Idlers and Sheaves SN 85001- .505Shields SN -85000 .504Shields SN 85001-. 507Spindle - Cross Section.51648C Single BeltDeck.512Idlers and Sheaves .513Shields.51554CDeck.501Idlers and Sheaves SN -85000 .502Idlers and Sheaves SN 85001- .509Shields SN -85000 .504Shields SN 85001-. 511Spindle - Cross Section.516Deck LiftAssembly.471Deck Lift Components .472ElectricalW1 Main Wiring HarnessExport (SN 150001-) .306W1 Main Wiring Harness (SN 040001-). 265W3 Control Panel Wiring Harness(SN 040001-). 266Export (SN 150001-) .307W4 Headlight Wiring Harness (SN 040001-) . 267W4 Headlight Wiring Harness (SN 150001-) . 308W5 Power Port Wiring Harness (SN 040001-) 268W5 Power Port Wiring Harness (SN 150001-) 309EngineBlock and PistonsCarburetorFS541VKawasaki (FH661V, FH721V)CarburetorShields.94Engine BlockValves and Governor.90Kawasaki FH491VBlockCarburetor.25and Pistons .26Shields.30StarterMotor.77Valves and Governor.28ValvesStarterandMotorGovernorEngine ShieldsFS541V .163HydrostaticFS541VTransaxle.367Brakes and Linkage.380Brakes and Linkage (SN -085000).379Brakes and Linkage (SN 085001-).380Drive Components (-040000).372Drive Components (SN 040001 to 085000) . . .373Drive Components (SN 085001-).374Drive and Brake Components (SN -085000) . .367Drive and Brake Components (SN 085001-) . .368FanComponents.375Forward/Reverse Pedals and Linkage(SN-040000).376(SN 040001-).377Transaxle Components - K46 .369Transaxle Components - K58 .370Transaxle Components - K58H .371Steering2 Wheel Steering.4424WS4WS--FrontRear .446.445Power.447Steering Sectors .444Control ValveRemoval & Installation .431Cylinder, SteeringLeakage Test .428DDeck Shields (42 Mower)Removing and Installing.538Deck Shields (42 Mulch Mower)Removing and Installing.538Deck Shields (48 and 54 Mower)Removing and Installing.539DiagnosticsAttachmentsMower Deck Troubleshooting Chart .518Mower Drive Check .517Hydraulics.425Preliminary Hydraulic System Inspection.425Hydrostatic Power TrainBrake Does Not Hold on Hill .390Brake Switch Will Not Engage.390Drive Not Full Speed .388Drive One Direction Only.388Erratic Speed .390MachineCreeps.389No ForwardDrive.387No ReverseDrive.387Noisy Operation .389TransaxleWhines.391TransmissionCheck.386Transmission Diagnosis.387Kawasaki Engine (FH661V, FFI721V) .99Engine Contamination In Crankcase .101Engine Dies After Running.100EngineEngineDoesn’tFlard ToCrankStart .99Engine Low Oil Pressure .101Engine Malfunctions At Low Speed .100Engine Oil Consumption Is Excessive .101Engine Runs Erratically .100Starting MotorDoes Not Rotate .102RotatesSlowly.102Troubleshooting.102KawasakiEngineEngineContaminationFH491VCrankcase .37EngineEngineDoesn’tHard toStart.35Crank .35Engine Low Oil Pressure .36Engine Malfunctions At Low Speed .36OilEngineConsumptionRuns ErraticallyIs Excessive.36.36StartingMotor.37DoesRotatesNotSlowly.37Rotate .37Kawasaki Engine FS541V .170Engine Contamination in Crankcase .172Engine Doesn’t Crank .170Engine Hard toStart.170Engine Low Oil Pressure .171Engine Malfunctions At Low Speed .171Engine Runs Erratically .171Oil Consumption Is Excessive .171StartingMotor.172Does Not Rotate .172RotatesSlowly.172DisposeEof Waste Properly .3ElectricalAccessories Circuit Diagnostics (SN -040000) . . . 261Accessories Circuit Operation (SN -040000) .... 259Accessories Circuit Schematic (SN -040000) .... 260BatteryCharging.344Battery LoadTest.345BatteryBrake SwitchTestTest.356Bulb Test (SN 040001-) .355Charging Circuit Diagnostics(SN-040000)(SN 040001-).286Export (SN 150001-) .326Charging Circuit Operation(SN-040000)(SN 040001-).Charging Circuit Wiring Schematic(SN-040000)(SN 040001-).Common Circuit Tests .223Component LocationW1 Main Wiring HarnessExport (SN 150001-) .306W1 Main Wiring Harness (SN 040001-).265W3 Control Panel Wiring Harness(SN 040001-).266Export (SN SN 150001-) .307W4 Headlight Wiring Harness (SN 040001-) . .267W4 Headlight Wiring Harness (SN 150001-) . .308W5 Power Port Wiring Harness (SN 040001-) .268W5 Power Port Wiring Harness (SN 150001-) .309Conductors for 12 VoltCircuits.223Cranking Circuit Diagnostics(SN -040000) .241(SN 040001-).283Export (SN 150001-) .323Cranking Circuit Operation(SN-040000)(SN 040001-).281Export (SN 150001-) .321Cranking Circuit Wiring Schematic(SN-040000)(SN 040001-).282Export (SN 150001-) .322Diagnostic Information .222Diode Test (SN 040001-) .355Flywheel Ignition Magnet Test .348Flywheel Stator Magnets Test .348Fuel Shutoff Circuit Operation(SN-040000)(SN 040001-).291Export (SN 150001-) .331Fuel Shutoff Circuit Wiring Schematic(SN-040000)(SN 040001-).292Export (SN 150001-) .332Fuel Shutoff Solenoid Circuit DiagnosticsFuel Shutoff SolenoidTest.352FuseTest.354Ground Circuit Tests .343Headlight Circuit Diagnostics(SN -040000) .258(SN 040001-) .302Export (SN 150001-) .342Headlight Circuit Operation(SN -040000) .256(SN 040001-) .300Export (SN 150001-) .340Headlight Circuit Wiring Schematic(SN -040000) .257(SN 040001-) .301,341Headlight Switch Test (SN-040000) .354HoodIgnitionSwitchCircuitTestDiagnostics(SN -040000) .244(SN 040001-) .290Export (SN 150001-) .330Ignition Circuit Operation(SN -040000) .242(SN 040001-) .287,327Ignition Circuit Wiring Schematic(SN -040000) .243(SN 040001-) .288Export (SN 150001-) .328Key Switch Test(SN-040000) .359(SN 040001-) .359Main Wiring Schematic(SN -040000) .226(SN 040001-) .262Export (SN 150001-) .303PTO ClutchTest.353PTO/RIP Circuit Diagnostics(SN -040000) .247(SN 040001-) .298,338PTO/RIP Circuit Operation(SN -040000) .245(SN 040001-) .295,335PTO/RIP Circuit Wiring Schematic(SN -040000) .246(SN 040001-) .296Export (SN 150001-) .336PTO/RIP Switch Test .353Power Circuit Diagnostics(SN -040000) .236(SN 040001-) .278Export (SN 150001-) .319Power Circuit Operation(SN -040000) .234(SN 040001-) .275Export (SN 150001-) .316Power Circuit Wiring Schematic(SN -040000) .235(SN 040001-) .276Export (SN 150001-) .317Reading Electrical Schematics.221Regulated AmperageTest.346Regulated Voltage Test .345Relay Test (SN 040001 -) .352Repair.360Ignition Coil Replacement .360Stator Replacement.361Reverse Switch Test and Adjustment .357Schematic and Wiring Harness Legend(SN-040000)(SN 040001-).264Export (SN 150001-) .305Seat Switch Test(SN-040000)(SN 040001-).358SparkSpecifications.224Test .349Starter Solenoid Test .349Starting Motor Amperage Draw TestLoaded.350No-Load.351Stator Output Test .347Tests and Adjustments.343Theory of Operation Information .222Voltage Regulator/Rectifier Test .347W1 Main Wiring Harness(SN-040000)(SN 040001-).269Export (SN 150001-) .310W1 Main Wiring Harness Wire Color Codes(SN-040000)(SN 040001-).W2 Engine Wiring HarnessExport (SN 150001-) .312W2 Engine Wiring Harness Wire Codes(SN-040000)(SN 040001-).274Export (SN 150001-) .312W3 Control Panel Wiring Harness(SN-040000)(SN 040001-).272Export (SN 150001-) .313W3 Control Panel Wiring Harness Color Codes(SN-040000)(SN 040001-).274.232Export (SN 150001-) .313W4 Headlight Wiring Harness(SN-040000)(SN 040001-).272.231Export (SN 150001-) .315W4 Headlight Wiring Harness Wire Codes(SN-040000)(SN 040001-).274.233Export (SN 150001-) .315W5 Power Port Wiring Harness(SN 040001-) .273Export (SN 150001-) .315EngineKawasakiCrankshaft Oil Seal Replacement .212Kawasaki (FH661V, FH721V)Armature Removal and Installation .147Blower Housing Removal & Installation.125Breather Removal and Installation.127CamshaftRepair Specifications.85Camshaft & TappetsRemoval & Installation.139CarburetorDisassembly & Assembly.120Removal & Installation.119Component LocationCarburetorShields.94Engine Block.92.88Valves and Governor.90Connecting Rod Wear Analysis .139Crankcase Cover Removal & Installation .... 134CrankshaftMain Bearings Removal & Installation ... 140Oil Seals Removal & Installation .142Repair Specifications.85Wear Analysis .139Cylinder BoreDeglazePiston & RingsRepair Specifications.84Resize .72,143Cylinder HeadInspection.61, 131Removal & Installation.130Repair Specifications.84EngineFlywheelOilRemovalFlow Chart& Installation.95.126Fuel Pump Removal & Installation.125General Specifications.83GovernorRemoval & Installation.146Shaft Removal & Installation .146Intake Manifold Removal and Installation .... 126Lubrication System Theory of Operation .96Muffler Removal & Installation .117Oil Filter Manifold Removal & Installation .... 145Oil PumpRemoval & Installation.73, 144Repair Specifications.85OtherMaterials.86Piston & Connecting RodRemoval & Installation.134Removal & Installation .128Repair Specifications .84Rocker Arm AssemblyRemoval & Installation.60Rocker Arm Assembly Removal & Installation .130Service PartsKits.86Special or Required Tools .86Starting MotorDisassembly and Assembly.148Removal and Installation.148Troubleshooting.102Stator Removal & Installation.147Tests and Adjustments .108Armature Air Gap Adjust.52, 116Choke Plate Check and Adjustment .109Crankcase Vacuum Test.114Cylinder Compression Pressure Test ... .113Cylinder Leak-Down Test .112Engine Oil PressureTest.114Fast Idle Speed Adjustment .IllFuel PumpTest.115Governor Adjustment.110Slow Speed Idle Adjustment.110Spark Plug Gap Adjustment .116SparkTest.116SpecificationsStarting Motor TestsThrottle Cable .108Valve Clearance Check and Adjustment ..111Throttle Control Lever & CableRemoval & Installation.117ToolsTorqueTroubleshooting.99andSpecificationsMaterials .86.85ValvesLapRecondition.134Seats.133Repair Specifications.84Kawasaki (FX651V, FX730V)CrankcaseCover.204Kawasaki (FX651V, FX730V, FX751V, FX801V,FX850V)Analyze Valves .202Cylinder Head Disassemble and Assemble . . .199Cylinder Head Inspection.199Cylinder Head Removal.198LapValves.204Recondition Valve Seats .202Kawasaki FH491VAirArmatureCleanerRemovalAssemblyand.55Installation .76Blower Housing Removal and Installation.57CamshaftBreather Inspectionand Tappets.59Removal and Installation.69CarburetorComponentLocation.25Removal, Disassembly, and Installation . . .55Choke Cable Adjustment .44ComponentShields.30Block andLocationPistonsValves and Governor.28CrankcaseCover Removal and Installation.64CrankshaftVacuum Test .49Oil Seals Removal and Installation .72Removal and Installation .70Cylinder Compression Test .49Cylinder Head and ValvesRemoval and Installation .61CylindersDeglaze CylinderBore.72EngineFast IdleOilAdjustment.46Flow Chart .31Flywheel Removal and Installation.58Fuel PumpRemoval and Installation .57General Specifications.21GovernorAdjustment.45Removal, Inspection, and Installation .... 75Shaft Inspection and Replacement .75Lubrication System Theory of Operation .31Muffler Removal & Installation .58OtherOil PressureMaterials.24Test .50Piston and Connecting RodRemoval, Service, and Installation.65RemovalRepair Specifications& InstallationSlowSparkIdlePlugAdjustmentGap .52.46SparkSpecialTestor Required.51Tools .24Starting MotorAnalyzeComponentConditionLocationNo-Load Amperage and RPM Test.79Troubleshooting.37Test StartingandSolenoid Adjustment TestSpecifications.21Tests and AdjustmentsCylinder Leak-DownTest.48Fuel PumpTest.51Oil PressureTest.50TorqueThrottleSpecifications.23Cable .43TroubleshootingGuide.35ValvesClearance, Check, and Adjustment.47LapValves.64Recondition Valve Seats .63Kawasaki FS541VArmature Removal and Installation .215Blower Housing Removal and Installation ... .194Breather Inspection .196Camshaft and TappetsRemoval and Installation.209CarburetorComponentLocation.159Removal, Disassembly, and Installation . .191Component Location .159Block and Pistons .161Carburetor.159Shields.165Starting Motor .216Valves and Governor.163CrankcaseVacuum Test.185CrankshaftRemoval and Installation.210Cylinder Compression Test .182CylindersDeglaze CylinderBore.212Resize CylinderBore.212Engine Oil Flow Chart .166Engine Removal and InstallationFastFS541VIdle Adjustment.189.181Flywheel Removal and Installation .195Fuel PumpRemoval and Installation.194General Specifications.155GovernorRemoval, Inspection, and Installation ... .214Shaft Inspection and Replacement.215StaticAdjustment.180Lubrication System Theory of Operation.166Muffler Removal and Installation .195Oil PressureTest.186Oil Pump Removal, Inspection and Installation 213Other Materials .158Piston and Connecting RodRemoval, Service, and Installation .205Repair Specifications.155Rocker Arm Assembly.197Rocker Arm Inspection.198Slow IdleAdjustment.180Spark Plug Gap Adjustment.188SparkSpecialTestor RequiredTools .158Starting MotorComponent Location.216Troubleshooting.172Repair .216Stator Removal and Installation.215Tests and AdjustmentsArmature Air Gap Adjust .188CableAdjustment.179Crankcase Vacuum Test.185Cylinder Compression Test .182Cylinder Leak-DownTest.183Fast Idle Adjustment .181Fuel PumpTest.187Governor, Static Adjustment .180Oil PressureTest.186Slow Idle Adjustment.180Spark Plug Gap .188Spark Test .187Specifications.155Throttle Cable Check and Adjustment ... 178Valve Clearance Adjustment .182Torque Specifications.157TroubleshootingGuide.170ValvesClearance Adjustment.182Engine Removal and InstallationKawasakiKawasakiFH491VFH661V &FH721V.128FFender Deck Removal and Installation.566Flywheel Removal and Installation .195Kawasaki Engine (FFI661V, FFI721V) .126FrontKawasakiAxle RemovalEngineandFH491VInstallation.58.462Front Wheel Alignment .452Power Steering - X360 .453Front Wheel Removal and Installation .561Fuel Tank Removal and Installation .567GGasoline SpecificationsGasoline4-CycleStorage.14Engine .14Gear Assembly Removal and Installation - Steering . . 457Grease, Mower Spindle, Specifications.16HFlandle Chemical ProductsSafely.3HandlingFlood RemovalAnd Servicingand Installation BatteriesHydraulic Oil Warm-up Procedure.428HydraulicsComponentLocation.420HydraulicSystem.420Mower Deck Lift .421, 474Diagnostics.425Excessive Attachment DropControl Valve In Neutral.426Hydraulics Slow Or No Lift Capacity .426Hydraulics Will Not Work .427Noise From TransmissionWhen Using Hydraulics.425Preliminary Hydraulic System Inspection.425Hydraulics Schematic.423Repair.429Changing Transaxle Oil and Filter (X360) . . . .429Control Valve Removal & Installation.431Lift Cylinder - Removal and Installation.430Specifications.419Tests Repair andAdjustments .419Steering Valve Disassembly and Assembly.435Tests and Adjustments.428Oil Flow and Pressure .428Theory of OperationLiftSystem.424Hydrostatic Power TrainDiagnosticsBrake Does Not Hold on Hill .390Brake Switch Will Not Engage.390Drive Not Full Speed .388Drive One Direction Only.388ErraticSpeed.390MachineCreeps.389No ForwardDrive.387No ReverseDrive.387NoisyOperation.389Transaxle Whines .391SpecificationsAdjustments.366Torque Specifications .366Theory of OperationCruiseGear PowerControlFlow.385.382Hydrostatic System Operation.383Hydrostatic TransaxleBleeding Procedure .393Carrier Removal & Installation .409Cruise Control Removal & Installation .400Diagnostics.387DiagnosticsForward andCheckReverse PedalsRemoval & Installation (SN -085000).399Removal & Installation (SN 085001-).400Neutral Creep Adjustment .392Removal & InstallationX300, X320, X340 .404X304,X324,.405TractionX360Drive BeltRemoval & Installation (SN -085000).395Removal & Installation (SN 085001-).396Tensioner Removal and Installation(SN-085000).396(SN 085001-).398iIgnition Coil Air Gap Adjustment.360FS541V.188Kawasaki EngineFH661V, FH721V.52, 116Ignition Coil Replacement and Adjustment.360IlluminateLWork Area Safely .2Leakage TestSteering Valve andCylinder.428LiveLubricationAlternativeWith SafetyLubricants.15.4Engine Break-InOil.15EngineOil.15GreaseStorage.16Mixing ofLubricants .16Synthetic Lubricants .15MMachineMiscellaneousIdentification Number .17RepairControl Panel Removal and Installation.563(X360) .565Front Steering Spindles .456Rear Steering Linkage .464RearWheels.562Seat & Support Removal & Installation.567NNeutral Creep Adjustment - Hydrostatic Transaxle . . . 392OO-Ring BossFittings.13O-Ring Face SealFittings.13PPTO Removal and Installation.394Park MachineSafely.3Power TrainTests and AdjustmentsBrake Linkage Adjustment.394PreventPreventAcidBatteryBurnsExplosions.2RReading Electrical Schematics .221Rear Steering Linkage Removal and Installation .... 464Rear Wheel Alignment -4WS.453Rear Wheel Removal and Installation.562Recognize Safety Information.1RepairAttachmentsBalancing.523Blades.540Blade Removal and Installation.539Height Adjuster Removal and Installation . . . .549Installing Mower 38 in. - SN -020000 .524Installing Mower 38 in. - SN 020001-.526Installing Mower 42 in.529Installing Mower 48 in. Single Belt.532Installing Mower 48 in. Two Belt .535Installing Mower 54 in. Two Belt .535Lift Linkage Removal and InstallationManual.548Lift Lock Handle Removal and Installation . . . .550Lift Pedal Removal and Installation .549Removing Mower 38 in. - SN -020000 .523Removing Mower 38 in. - SN 020001-.525Removing Mower 42 in.527Removing Mower 48 in. Single Belt.531Removing Mower 48 in. Two Belt .533Removing Mower 54 in. Two Belt .533Removing and Installing Machine Shields .. . .537Replacing Mower Drive Belt 38CSN-020000 .541SN 020001-.541Replacing Mower Drive Belt 42 in.542Replacing Mower Drive Belt 42M.542Replacing Mower Drive Belt 48CSingle Belt Drive .545Replacing Primary Mower Drive Belt 48C . . . .544Replacing Primary Mower Drive Belt 54C . . . .544Replacing Secondary Mower Drive Belt 48C . .544Replacing Secondary Mower Drive Belt 54C . .544SharpeningBlades.540Spindles Disassembly38 and 42 Inch Deck.54648 and 54 Inch Deck.547Brake Pedal & Cross ShaftRemoval & Installation.402CruiseCylinderControlHeadDisassemble and Assemble.199Inspection.199Removal.198Electrical.360Ignition Coil Replacement and Adjustment . . .360Stator Replacement.361Forward And Reverse Pedals (SN -085000) .399Forward And Reverse Pedals (SN 085001-) .400Hydraulics Control ValveRemoval & Installation.431Hydrostatic TransaxleCarrier Removal & Installation .409Removal & InstallationX300, X320, X340 .404X304, X324 .405X360 .407Traction Drive BeltRemoval & Installation (SN -085000) .... 395Removal & Installation (SN 085001-) .... 396PTO Removal and Installation .394Remove and Install (FS541V)Rocker Arm Assembly .197Remove and Install (FX651V, FX730V)CrankcaseCover.204Remove and Install Crankshaft Oil Seals.212Rocker Arm Inspection .198Steering Wheel Removal and Installation.563Traction Drive BeltTensioner Removal and Installation(SN -085000). 396(SN 085001-). 398TransaxleCarrier Removal and Installation .409Disassembly -K46.410Disassembly -K58.412Disassembly - K58H.414ValvesAnalyzeValves.202LapReconditionValvesValve.204Seats .202SReplace Safety Signs .1SchematicsHydraulics.423Seat & Support Removal & Installation.567Serial NumberLocations.17Service MachinesSafely.2Specifications38C42C42MMower48C54CElectrical.224Mower Deck Engine RepairKawasaki Engine (FH661V, FH721V) .84HydraulicsRepair.419Hydrostatic Power TrainAdjustment.366Torque Specifications.366HydrostaticTransaxle.365KawasakiKawasaki FS541VFH491V EngineMiscellaneousRepair.559Mower SpindleGrease.16Specifications,Steering .441Capacities.559StatorSteeringReplacement .3612WS Steering Theory of Operation .4494WS Steering Theory of Operation .451AlignmentFront Wheel Alignment .452Power Steering - X360 .453Rear Wheel Alignment - 4WS .453Tracking Adjustment 4WS-X304 & X324 .455Component Location2WS.4424WS-Front4WS - Rear .446.445Steering Sectors .444Cylinder, Leakage Test .428Front Axle Removal and Installation.462Gear Assembly Removal and Installation .457Power Steering Theory of Operation .450RepairFront Steering Spindles.457Tilt UnitDisassembly & Assembly .460Removal & Installation.459Specifications.441Spindles, FrontRemoval and Installation .456Spindles, Front Removal and Installation.457Tests and Adjustments.452Tilt UnitDisassembly & Assembly.460Removal and Installation .459Torque Specifications.441Steering ValveSteeringLeakageValveTestDisassembly.428and Assembly .435Steering Wheel Removal and Installation.563Steering, PowerComponent Location .447TTests andAdjustments.343AttachmentsAdjustingMower Deck Wheels .522Checking Mower Deck Leveling.519ElectricalBattery Charging .344Battery LoadTest.345Brake TestBattery TestSwitchTestCommonBulb TestCircuit.355Tests.223DiodeFlywheelTest IgnitionMagnetTest.348Flywheel Stator Magnets Test .348Fuel Shutoff SolenoidTest.352FuseTest.354Ground Circuit Tests .343Headlight Switch Test (SN -040000) .354Hood SwitchTest.356Ignition Coil Air Gap Adjustment .360Key Switch Test(SN -040000). 359(SN 040001-). 359PTO ClutchTest.353PTO/RIP SwitchTest.353Regulated AmperageTest.346Regulated Voltage Test .345Relay Test (SN 040001-) .352Reverse Switch Test and Adjustment .357Seat Switch Test(SN -040000). 358(SN 040001-). 358SparkStarterTestAmperageDraw TestLoaded.350No-Load.351Starter Solenoid Test .349Stator Output Test .347Voltage Regulator/Rectifier Test .347Engine (FH661V, FH721V).108EngineEngine FS541V.178FH491V .43Hydraulics.428Neutral Creep Adjustment .392Tire Steering PressureAdjustment.560Traction Drive System Test .391Transaxle Bleeding Procedure.393Transport (Free Wheel) Test .392Theory of OperationBrake System - Hydrostatic Transaxle .381Forward And Reverse Pedals.381Freewheel System - Hydrostatic Transaxle .381Hydrostatic Power TrainCruise Control .382Gear Power Flow .385Hydrostatic System Operation .383HydrostaticTransaxle.381Steering2WS Steering.4494WS Steering.451Power.450Traction Drive Belt System.381Tilt Unit, Steering Removal & Installation .459TorquesFace Seal FittingsInch StudEnds.11Fastener.9Stud Ends .12TrackingMetricMetricAdjustmentFastenerFastener-GradeTransaxleCarrier Removal and Installation .409Component Location .367Brakes and Linkage.380Brakes and Linkage (SN -085000).379Brakes and Linkage (SN 085001-).380Drive (SN-040000) .372Drive (SN 040001 to 085000) .373Drive (SN 085001-) .374Drive and Brake (SN -085000).367Drive and Brake (SN 085001-).368Fan.375Forward/Reverse Pedals and Linkage(SN-040000).376(SN 040001-).377Transaxle .370K58H Transaxle.371DisassemblyK46.410K58.412HydrostaticK58H .414Specifications.365Theory of Operation.381UUnderstand SignalWords.1VUseUsingProperHigh PressureTools .2Washers .2ValveAnalyzeValves.202LapReconditionValvesValve.204Seats .202WWarm-up Procedure, HydraulicOil.428 This factory manual is distributed freely and globally under the terms of the GNU General PublicLicense, and the LGPL Lesser General Public License, with free/open distribution license asdemonstrated by EU laws reported by Commission Regulation (EC) n1400/2002 article 4 (2) of31 July 2002 carmakers must give to independent garages and other interested persons,access to repair information. 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